Geri Dönüşümlü Lityum Pil Tesisi 400/600 kg/saat

Oluşturuldu 2025.09.23
The growing demand for electric vehicles, renewable energy storage, and portable electronics has led to a rapid increase in spent lithium-ion batteries worldwide. Setting up a recycled lithium battery plant 400/600 kg/hr is becoming a profitable and sustainable solution, offering both environmental benefits and economic returns. Such plants are designed to process large volumes of end-of-life batteries efficiently while recovering valuable resources.

Recycled Lithium Battery Plant 400/600 kg/hr

Current Situation of Lithium Battery Recycling

The recycling rate of lithium-ion batteries is still relatively low compared to production. Millions of tons of used cells are disposed of each year, leading to serious environmental concerns. However, the value of recovered materials such as lithium, cobalt, nickel, copper, and aluminum makes recycling an essential step. Countries are tightening regulations, and industries are investing heavily in advanced recycling technologies.

Plant Requirements for Lithium Battery Recycling

Establishing a recycled lithium battery plant 400/600 kg/hr requires strict planning and compliance. The main considerations include:
  1. Safety Measures
– Safe dismantling of batteries with fire-proof and explosion-proof designs.
  1. Environmental Standards
– Compliance with emission control, wastewater treatment, and dust collection.
  1. Automation Level
– High automation ensures efficiency and reduces labor risks.
  1. Energy Efficiency
– Optimized systems reduce operational costs.
  1. Quality Certification
– Meeting ISO, CE, and local regulations for global competitiveness.

Configuration for 400/600 kg/hr Capacity

A plant with a throughput of 400/600 kg/hr requires specialized machinery to ensure stable and continuous production. Typical configuration includes:
  • Battery Discharging System
– Safely neutralizes residual energy.
  • Shredding Machine
– Breaks down battery packs into smaller pieces.
  • Separation Line
– Magnetic, air, and gravity separators for plastic, copper, and aluminum.
  • Screening & Dust Removal
– Ensures clean recovery of black mass.
  • Hydrometallurgy or Pyrometallurgy Units
– Extracts lithium, cobalt, and nickel for reuse.
  • PLC Control System
– Provides real-time monitoring and intelligent adjustment.

Final Output and Recycled Products

The final products of a recycled lithium battery plant 400/600 kg/hr are high-purity materials ready for industrial reuse:
  • Black Mass
(lithium, cobalt, nickel-rich powder) for cathode material production.
  • Copper and Aluminum Foils
that can be remelted into new products.
  • Plastics and Steel
separated for secondary use.
  • Lithium Carbonate or Hydroxide
(after refining) for new battery production.
Building a recycled lithium battery plant 400/600 kg/hr not only solves the growing waste challenge but also supports the circular economy of critical metals. With the right design, configuration, and compliance, such plants can achieve high recovery rates, ensure safe operations, and provide sustainable profits for the future of energy industries.
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