tam otomatik güneş paneli geri dönüşüm makinesi

After experiencing explosive growth, the global photovoltaic industry is poised to face a massive wave of module retirements. The International Energy Agency predicts that by 2030, the global cumulative volume of scrapped photovoltaic panels will exceed 8 million tons, creating a recycling market worth hundreds of billions of yuan. Current traditional recycling methods face significant challenges: manual disassembly is inefficient and poses safety risks, hydrometallurgical processes are prone to secondary pollution, and precious metal recovery rates are generally low. In particular, given China's "dual carbon" goals, the National Development and Reform Commission's recently released "Guidelines for the Development of a Circular Economy in the New Energy Industry" explicitly mandates a photovoltaic module recycling rate of over 95% by 2025, creating a significant market opportunity for high-end automated recycling equipment.

This system utilizes a physical recycling process, achieving efficient, zero-pollution processing throughout the entire process. The entire line consists of three core modules: a precision disassembly module, a pyrolysis and separation module, and a material sorting module. During operation, the component model is automatically identified using a visual positioning system, and the aluminum frame is non-destructively removed using a patented hydraulic clamp. The component then enters a nitrogen-protected pyrolysis furnace to decompose the EVA adhesive layer under precise temperature control. Finally, multi-stage crushing and gravity sorting, combined with high-voltage electrostatic separation technology, achieves a fine separation of materials such as glass, silicon powder, silver, and copper. The entire system is equipped with a Beckhoff intelligent control system from Germany, and its modular design ensures coordinated operation of each unit. It has a processing capacity of 2 tons per hour and a component material recovery rate exceeding 96%.

In terms of economic benefits, the system creates three key benefits for customers: First, significant direct material returns. Every ton of scrapped components can be extracted: 680 kg of high-transparency glass (market value 2,000 yuan/ton), 130 kg of 4N-grade silicon powder (valued at 12,000 yuan/ton), 3.8 kg of high-purity silver paste (spot price 6,500 yuan/kg), and other metal materials such as copper and aluminum, with a value of over 30,000 yuan per ton. Secondly, the operating cost advantage is significant. The fully automated production line requires only three people to operate, saving over 40% energy compared to traditional processes. Its closed-loop treatment system achieves zero wastewater and exhaust emissions. More importantly, it benefits from favorable policies: equipment purchases are eligible for a 30% income tax deduction. Furthermore, obtaining module recycling certification allows integration with the recycling systems of major photovoltaic manufacturers, securing a stable source of raw materials. For example, a demonstration base with an annual processing capacity of 20,000 tons could generate an annual net profit of 40 million yuan after deducting operating costs, with a payback period of less than 18 months.

This system not only represents the highest level of global photovoltaic recycling technology, but also transforms end-of-life modules into "urban minerals" through resource recycling, helping customers seize a strategic advantage in the green economy. With the implementation of the EU's carbon border adjustment mechanism, companies with advanced recycling technologies will also be eligible for international carbon tariff exemptions, further expanding their overseas market potential.