copper wire recycling plant with 300-500kg per hr capacity

Created on 2025.09.28
The increasing demand for sustainable resource utilization has made copper wire recycling plants essential in the recycling industry. A copper wire recycling plant with 300-500kg per hr capacity is designed for medium-scale operations, offering high efficiency and profitability while reducing environmental impact. Understanding the source of waste copper wire, its recycling value, plant configuration, and final output helps businesses evaluate this investment.
copper wire recycling plant with 300-500kg per hr

Sources of Waste Copper Wire

Waste copper wire mainly comes from:
  1. Electrical cables
– Discarded power lines, communication cables, and building wiring.
  1. Household appliances
– Old refrigerators, washing machines, and air conditioners.
  1. Industrial machinery
– Outdated equipment and factory wiring.
  1. Automotive industry
– Vehicle harnesses and electronic components.
  1. Construction sector
– Renovation projects often generate large volumes of waste wiring.
These sources ensure a continuous supply of raw materials for copper recycling plants.

Recycling Value of Waste Copper Wire

Recycling copper wires provides multiple benefits:
  • High economic value
– Copper is one of the most valuable non-ferrous metals, with strong global demand.
  • Resource conservation
– Recycling reduces dependence on mining and preserves natural resources.
  • Energy efficiency
– Processing recycled copper requires less energy compared to producing virgin copper.
  • Environmental benefits
– Prevents landfill accumulation and reduces pollution.
  • Market opportunities
– Recycled copper can be resold to electrical, construction, and manufacturing industries.

Configuration of a 300-500kg per hr Copper Wire Recycling Plant

A 300-500kg per hr capacity recycling plant is ideal for medium-sized businesses. Typical configuration includes:
  1. Shredding system
– Cuts waste copper wires into smaller pieces.
  1. Crushing unit
– Further reduces material size for easier separation.
  1. Air separation system
– Separates copper granules from plastic insulation using airflow.
  1. Dust collection system
– Ensures clean and environmentally friendly operation.
  1. Control panel
– Automated systems for efficient operation and monitoring.
This configuration ensures high purity copper recovery and stable performance.

Recycling Process of Copper Wire

The recycling process in a 300-500kg per hr plant follows these steps:
  1. Feeding
– Waste copper wires are fed into the shredder.
  1. Shredding and crushing
– Wires are broken down into small particles.
  1. Separation
– Copper granules are separated from plastic using air or electrostatic methods.
  1. Collection
– Pure copper and separated plastic are collected separately.

Final Output Materials

The plant produces two main outputs:
  • High-purity copper granules
– Can be reused directly in smelting, electrical, and manufacturing industries.
  • Separated plastic materials
– Recyclable for use in plastic products or as secondary raw materials.

Conclusion

A copper wire recycling plant with 300-500kg per hr capacity offers an efficient, profitable, and eco-friendly solution for medium-scale recycling businesses. With stable raw material supply, high-value recovery, and advanced configuration, this plant supports both environmental protection and economic growth.
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