Recycled Lithium Battery Plant 400/600 kg/hr

The growing demand for electric vehicles, renewable energy storage, and portable electronics has led to a rapid increase in spent lithium-ion batteries worldwide. Setting up a recycled lithium battery plant 400/600 kg/hr is becoming a profitable and sustainable solution, offering both environmental benefits and economic returns. Such plants are designed to process large volumes of end-of-life batteries efficiently while recovering valuable resources.

The recycling rate of lithium-ion batteries is still relatively low compared to production. Millions of tons of used cells are disposed of each year, leading to serious environmental concerns. However, the value of recovered materials such as lithium, cobalt, nickel, copper, and aluminum makes recycling an essential step. Countries are tightening regulations, and industries are investing heavily in advanced recycling technologies.

Establishing a recycled lithium battery plant 400/600 kg/hr requires strict planning and compliance. The main considerations include:

– Safe dismantling of batteries with fire-proof and explosion-proof designs.

– Compliance with emission control, wastewater treatment, and dust collection.

– High automation ensures efficiency and reduces labor risks.

– Optimized systems reduce operational costs.

– Meeting ISO, CE, and local regulations for global competitiveness.

A plant with a throughput of 400/600 kg/hr requires specialized machinery to ensure stable and continuous production. Typical configuration includes:

– Safely neutralizes residual energy.

– Breaks down battery packs into smaller pieces.

– Magnetic, air, and gravity separators for plastic, copper, and aluminum.

– Ensures clean recovery of black mass.

– Extracts lithium, cobalt, and nickel for reuse.

– Provides real-time monitoring and intelligent adjustment.

The final products of a recycled lithium battery plant 400/600 kg/hr are high-purity materials ready for industrial reuse:

(lithium, cobalt, nickel-rich powder) for cathode material production.

that can be remelted into new products.

separated for secondary use.

(after refining) for new battery production.

Building a recycled lithium battery plant 400/600 kg/hr not only solves the growing waste challenge but also supports the circular economy of critical metals. With the right design, configuration, and compliance, such plants can achieve high recovery rates, ensure safe operations, and provide sustainable profits for the future of energy industries.